• Automatic Bottle Cap Sealing Machines
  • Automatic Bottle Cap Sealing Machines

Description

Automatic Rotary Bottle Capping Machine is suitable for the capping of round or other shape of Glass, Plastic, PET, LDPE, HDPE Bottles. Adinath offers various models of Capping Machine range from 60 bottles per minute to 180 bottles per minute. Our Six Head Bottle Screw Capping Machine is suitable for production up to 180 bottles per minute, our Four Head Bottle Screw Capping Machine is suitable for production up to 120 bottles per minute and our Single Head Bottle Screw Capping Machine is suitable for production up to 60 bottles per minute. Automatic Bottle Capping Machine is widely uses in Pharmaceutical, Food, Pesticide, Cosmetic & allied industries.

Looking for an efficient bottle cap sealing machine? There are quite a few from Adinath International. Designed to meet the varied needs of industries such as pharmaceuticals, food and beverages, cosmetics, and chemicals. These machines ensure precise and efficient capping of various bottle types and sizes.

The automatic rotary bottle cap sealing machine can cap round or differently shaped glass, plastic, PET, LDPE, and HDPE bottles. They are available in multiple models to accommodate varying production speeds:

  • Single Head Bottle Screw Capping Machine: Suitable for production rates up to 50 bottles per minute.
  • Four-Head Bottle Screw Capping Machine: Handles up to 100 bottles per minute.
  • Six-Head Bottle Screw Capping Machine: Capable of capping up to 140 bottles per minute.
  • Eight-Head Bottle Screw Capping Machine: Capable of capping up to 180 bottles per minute.

These machines are suitable for pharmaceuticals, food, pesticides, and cosmetics industries.

Salient Features of Automatic Bottle Cap Sealing Machines

  • Compact GMP model.

  • “No Bottle – No Capping” system.

  • “Container Overturn – Machine Stop” mechanism.

  • Inbuilt pulse counter.

  • Quick and very easy change over and setting from one size of Container to another by a Single Ratchet.

  • Parts coming in contact with the Container or the Aluminum cap or exposed to atmosphere are made out of stainless steel for long life.

  • Single motor synchronizes Conveyor, star wheel and Platform Turret and speed can be varied by VFD.

  • Star Wheel is equipped with safety clutch for automatic stoppage of machine in case of jamming or overloading.

  • Quick and very easy change over and setting from one size of Container to another by a Single Ratchet.

  • Digital counter for counting production output.

Special Features

  • Compact GMP Model: Ensures compliance with Good Manufacturing Practices.
  • No Bottle – No Capping System: Prevents operation when no bottle is detected, reducing wastage.
  • Container Overturn – Machine Stop Mechanism: Enhances safety by halting operations if a container overturns.
  • Inbuilt Pulse Counter: Facilitates monitoring of production output.
  • Quick Changeover: Allows easy adjustment between different container sizes using a single ratchet.
  • Stainless Steel Contact Parts: Ensures durability and hygiene.
  • Single Motor Synchronization: Coordinates conveyor, star wheel, and platform turret, with speed variation controlled by a Variable Frequency Drive (VFD).
  • Safety Clutch on Star Wheel: Automatically stops the machine in case of jamming or overloading.
  • Digital Production Counter: Provides accurate counting of production output.

Process Operation of Automatic Bottle Cap Sealing Machines

The filled bottles moving on conveyor belt and fed into an in feed star wheel by in-feed worm. While moving in feed star wheel, bottles pick up caps one by one from delivery chute. The descending rotary sealing heads hold bottle’s neck with desired pressure. The sealing is done in a programmed roll-on manner, accurate positioned of the caps is done mechanically by means of a rotating unscramble, to direct the caps correctly into the chute, when the chute is filled up the rotating unscramble drive is disengaged, hence, there is no chance to damage of caps. The sealing roller takes place due to rotating sealing head and transfer movement of sealing & threading rollers due to sealing cam. The sealed bottles are discharged by exist star wheel on conveyors.

Filled bottles are conveyed to the in-feed star wheel via an in-feed worm. As bottles move through the star wheel, they pick up caps from the delivery chute. Descending rotary sealing heads apply the necessary torque to seal the caps onto the bottles securely. The sealed bottles are then discharged onto the exit conveyor for further processing.

High-Speed Automatic Bottle Capping Machines

For higher production requirements, Adinath offers High-Speed Automatic Bottle Cap Sealing Machine suitable for both ROPP (Roll-On Pilfer Proof) and screw caps. These machines are capable of capping up to 250 bottles per minute, making them ideal for large-scale operations.

Applications of Bottle Cap Sealing Machine 

The Bottle Cap Sealing Machine are versatile and can handle various cap types, including screw caps, ROPP caps, pilfer-proof caps, press-on caps, and thread-type caps. They are suitable for capping bottles made of glass, plastic, PET, LDPE, and HDPE, accommodating a wide range of container diameters and heights.

Technical Highlights of Bottle Cap Sealing Machine 

  • Container Diameter: 24mm to 90mm
  • Container Height: 50mm to 250mm
  • Cap Diameter: 20mm, 25mm, and 28mm (with appropriate change parts)
  • Power Specifications: 1 H.P. to 5 H.P., 440 Volts, 3 Phase, 50 Hertz, 4 Wire System
  • Conveyor Height: Adjustable between 800mm to 900mm

Optional Accessories

  • Safety Cabinet Covering Machine: Provides additional safety and dust protection.
  • PLC with HMI: Offers advanced control and monitoring capabilities.
  • Laminar Air Flow: Available for Class 100 applications, ensuring a sterile environment.

The Bottle Cap Sealing Machine is designed to enhance productivity, ensure consistent capping quality, and comply with industry standards.

Technical Specification of Automatic Bottle Cap Sealing Machines

Model ACSR-60 ACSR-120 ACSR-200
No. of Capping Heads Single Four Eight
Production Rate Up to 50 Containers/Minute Up to 100 Containers/Minute Up to 200 Containers/Minute
Container Diameter: 24mm to 90mm 24mm to 90mm 24mm to 90mm
Container Height: 50mm to 250mm 50mm to 250mm 50mm to 250mm
Cap Diameter: 20mm, 25mm & 28mm with the help of change parts 20mm, 25mm & 28mm with the help of change parts 20mm, 25mm & 28mm with the help of change parts
Power Specification: 1 H.P. 1 H.P. 2 H.P.
Electrical characteristics 440 Volts, 3 Phase, 50 Hertz, 4 Wire System 440 Volts, 3 Phase, 50 Hertz, 4 Wire System 440 Volts, 3 Phase, 50 Hertz, 4 Wire System
Conveyor Height 800mm to 900mm adjustable 800mm to 900mm adjustable 800mm to 900mm adjustable
Optional Accessories Safety Cabinet Covering Machine Safety Cabinet Covering Machine Safety Cabinet Covering Machine
– PLC with HMI PLC with HMI PLC with HMI
Overall Dimension 1500mm (L) X 850mm (W) X 1800mm (H) approx. 1675 (L) x 1000mm (W) x 1800mm (H) approx. 2000 (L) x 1000mm (W) x 1800mm (H) approx.

* Power voltage can be adjusted as per customer’s domestic power voltage requirements.
* Rights of technical improvements & modification reserved.
* Illustrations & dimensions are shown for information purpose only.

FAQ of Automatic Bottle Cap Sealing Machines

Models include the single-head machine (up to 50 containers/minute), four-head (up to 100 containers/minute), and eight-head (up to 200 containers/minute). Higher-speed versions can reach up to 250 bottles per minute for large-scale operations. Specific models listed are ACSR-60, ACSR-120, and ACSR-200.

Salient features include a compact GMP model, “No Bottle – No Capping” system, “Container Overturn – Machine Stop” mechanism, inbuilt pulse/digital counter, quick changeover via a single ratchet, stainless steel contact parts, single-motor synchronization of conveyor/star wheel/platform turret with VFD speed control, and a safety clutch on the star wheel that stops the machine in case of jamming or overloading.

Filled bottles move on the conveyor and are fed into an in-feed star wheel via an in-feed worm. Bottles pick up caps one by one from the delivery chute. Descending rotary sealing heads hold the bottle neck and apply the required torque/pressure for accurate roll-on sealing. Sealed bottles are then discharged by the exit star wheel onto the conveyor. Caps are oriented by a rotating unscrambler that disengages when the chute is full to prevent damage.

They are widely used in the pharmaceutical, food & beverages, pesticide, cosmetic, chemical, and allied industries for efficient and precise capping of various bottle types and sizes.

Optional accessories include a safety cabinet covering, PLC with HMI for advanced control, and laminar air flow for Class 100 sterile applications. Power ranges from 1 H.P. to 5 H.P. (typically 440 V, 3 Phase, 50 Hz), with adjustable conveyor height of 800–900 mm. Overall dimensions vary by model (e.g., approximately 1500 × 850 × 1800 mm for the single-head version). Power voltage can be adjusted to customer requirements.

Yes — Adinath International Automatic Bottle Cap Sealing Machines complies to cGMP, MHRA, FDA and WHO-GMP standards, with optional CE marked equipment’s and 21 CFR Part 11 software compliance for the HMI/PLC. Machine contact parts having Stainless Steel 316L grade materials with validation documents having IQ, OQ, DQ validation protocols as optional. Organization is ISO 9001:2015 certified.

Manufacturing lead time is generally 7 to 14 weeks from order confirmation. Further it takes 2 to 8 weeks for international shipping depending upon destination. Order can be expediate sooner or later as per specific buying requirements. Destination specific certifications like US FDA, EU, ANVISA, SFDA. CE can add 3 to 6 weeks additionally.

Yes, Adinath International Automatic Bottle Cap Sealing Machines export this machine to more than 48 countries of this world including America, Europe, Asia, Middle East, Africa, CIS and Australia sub continents. Please visit our clientele page for complete list of our customers worldwide. See the turnkey project page for our complete plant offerings.

Service of skilled engineers and technicians provided for technical support of supplied equipment’s. Installations, commissioning, training and IQ, OQ, DQ validations performed by qualified engineers. Remote support through video call, phone, email and other modes provided for international installations. Spare parts of Automatic Bottle Cap Sealing Machines stocked at our premises in Ahmedabad and shipped immediately after ordering. Standard 12 months manufacturing warranty included with supplied equipment.