• Automatic Vial Washer Suppliers in India
  • automatic linear bottle washing machine

Description

Automatic Linear Bottle Washing Machine is suitable to wash glass bottles. Machine equipped with six washing stations can be interchangeable as per specific customer’s requirements. This Linear Bottle Washer provides 3 water wash & 3 air wash for positive & pressurizing washes of bottles. All contact parts made from stainless steel 316 and non-contact parts made from stainless steel 304 materials. Bottle invert into neck down position and nozzles enters into bottle during washing cycle to meet GMP requirements. Automatic Linear Bottle Washing Machine is ideal and economic choice for online Sterile Vial Filling Line. Machine is having uses in Pharmaceutical, Cosmetic, Food, Chemical & allied industries.

Salient Features of Automatic Linear Bottle Washing Machine

  • A complete cGMP model.

  • All contact parts are made from high quality Stainless Steel 316L and argon arc welded.

  • All exposed parts are made from Stainless Steel 304/hard chrome plated/brass for corrosion free long life.

  • The unit built on S.S. Square pipe frame and totally encompassed with S.S. Coverings.

  • Washing section is totally covered with acrylic cabinet.

  • “No Container – No Washing” system.

  • “No washing – No water supply” system.

  • Quick change over with minimum use of tools.

  • Variable AC frequency drive for speed adjustment.

  • Low water consumption.

  • Digital counter for counting production output.

  • Fixed top nozzles at each washing station ensures external washing of vials/bottles at the same time of internal washing.

  • Flow of washing Medias stop during the indexing of chain saves utilities.

  • Easily cleanable & Inter changing facility.

Process Operation of Automatic Linear Bottle Washing Machine

Containers feed from the de-cartooning station are received on an In feed turn table. An in feed worm inverts container to neck down position and feeds them through a specially designed indexing device. The device carries the container forward and stops. Nozzles carrier enters into the container and activities the jet of water/air. The air/water flow is deactivated after the washing cycle is over. Device indexes the vials/bottles for next wash. A separate pumping station gives the right quantum of water at the desired pressure. Washed containers are again inverted to neck upward position to collect in out-feed tray/directly feed to tunnel.

Technical Specification of Automatic Linear Bottle Washing Machine

Model ALBW 100 ALBW 150 ALBW 250
Production Output Up to 100 bottles/minute Up to 150 bottles/minute Up to 200 bottles/minute
No. of Pockets 10 12 20
Power Load
Main Motor 1 H.P. / 415 Volts / 50 Hz 1.5 H.P. / 415 Volts / 50 Hz 3 H.P. / 415 Volts / 50 Hz
Pump Two Nos 1 HP x 2 = 2 HP / 415 Volts / 50 Hz 1 HP x 2 = 2 HP / 415 Volts / 50 Hz 1 HP x 2 = 2 HP / 415 Volts / 50 Hz
Electrical Heater 3 K.W. 3 K.W. 6 K.W.
Conveyor 0.5 HP / 415 Volts / 50 Hz 0.5 HP / 415 Volts / 50 Hz 0.5 HP / 415 Volts / 50 Hz
Tank Capacity 80 Liters. S.S. 316 80 Liters. S.S. 316 80 Liters. S.S. 316
Wash Cycle 3 Inner + 1 Outer + 1 Air 3 Inner + 1 Outer + 1 Air 3 Inner + 1 Outer + 1 Air
Cycle Timing 3.5 Second for each wash + 1.5 second for traveling. 3.5 Second for each wash + 1.5 second for traveling. 3.5 Second for each wash + 1.5 second for traveling.
Water / Air Consumptions 400 Ltrs. / hour / Cycle / Pressure 2.5 Kg @ 20 CFM 400 Ltrs. / hour / Cycle / Pressure 2.5 Kg @ 20 CFM 400 Ltrs. / hour / Cycle / Pressure 2.5 Kg @ 20 CFM

* Power voltage can be adjusted as per customer’s domestic power voltage requirements.
* Rights of technical improvements & modification reserved.
* Illustrations & dimensions are shown for information purpose only.

FAQ of Automatic Linear Bottle Washing Machine

Containers are fed via an infeed turntable and inverted to neck-down position. They move through an indexing device where nozzles enter the bottles to deliver jets of water and air in multiple stations. After each wash cycle, the flow stops during indexing to save utilities. Finally, bottles are re-inverted to neck-up position and discharged for further processing (e.g., into a filling line).

We offer three standard models:

  • ALBW 100: Up to 100 bottles per minute
  • ALBW 150: Up to 150 bottles per minute
  • ALBW 250: Up to 200 bottles per minute

All models come with 6 washing stations (customizable) and support quick changeover.

Yes, it is a complete cGMP model. All product contact parts are made from high-quality Stainless Steel 316L, while non-contact parts are Stainless Steel 304 or hard chrome plated. The machine features an acrylic-covered washing section, SS square pipe frame, and “No Container – No Washing” safety system.

It is widely used in Pharmaceutical, Cosmetic, Food, Chemical, and allied industries. Key benefits include:

  • Low water consumption
  • Variable speed control via AC frequency drive
  • Simultaneous internal & external washing
  • Easy cleaning and minimum tool changeover
  • Digital production counter
  • Energy-efficient operation with utility-saving features.