Description

Automatic External Vial Washing Machine is designed to wash the outer surface of round shaped Vials. Machine washes the outer sides of Vials and eliminates the particles that are formed on the vials, which are previously filled and sealed.

Salient Features of Automatic External Vial Washing Machine

  • Compact cGMP model.

  • Suitable for vial sizes from 5ml to 100ml without any change parts (No change parts required)

  • “No Vial – No Washing” system eliminates wastage of water & air.

  • Easy cleaning & maintaining

  • Machine is equipped with PLC system.

  • Stops supply of water & air when acrylic doors opened during operation.

  • Indication & alarm in PLC.

  • Normal water required for washing & no hot water required.

  • When there is no vial on conveyor, it stops the water & air supply. Infeed & outfeed Turn Tables.

  • Imported Gear motor for main drive, unscrarnbler and scrambler.

  • Variable A.C frequency drive for main drive, unscrambler and scrambler Acrylic cabinet for machine.

Process Operation of Automatic External Vial Washing Machine

Form the in feed Turn Table the vials are fed into the External the Vial Washing Machine conveyors. The machine consists of two conveyors on which the vials are properly fed and transported from in feed Turn table for the washing operation. Two Operations are carried out on this machine. First the vials are washed by water jet and then dried by air jet. On the conveyor a set of spray nozzles are fitted on each on each conveyor for water Jet. One set of knife blocks are provided on each conveyor for air. The air sprayed through this knifes . The knifes are fitted in a inclined manner which ensures that is sprayed reaches each corner of the vial which are previously washer. After washing and drying the vials are guided to the out feed turn Table. Before reaching the out feed Turn Table a special arrangement is provided to dry the vial from the bottom side . A set of Syringes are provided on the sides of each conveyor at the exit end which sprays the air jet on the bottom part of vial resulting in the drying of the vials This machine is completely operated by PLC . A covering of Acrylic cabinet is provided in the machine which when opened up during the operation immediately stops the supply of water &air and shows the indication which alarm in the PLC.

Technical Specification of Automatic External Vial Washing Machine

Model AVRW 120 AVRW 240
Production Output Up to 100 per minute Up to 200 per minute
Vial Sizes 2ml to 100ml 2ml to 100ml
Type of Vials Glass & Plastic Vials Glass & Plastic Vials
Power Load 4 H.P. 5.5 H.P.
Power Voltage 440 Volts, 3 Phase 50 Hertz, 4 wire system 440 Volts, 3 Phase 50 Hertz, 4 wire system
Optional Accessories Programmable Logic Control (System) with HMI Programmable Logic Control (System) with HMI
Safety Cabinet with doors Safety Cabinet with doors
Utility Air – 20 CFM Air – 20 CFM
Water – 200 to 500 litres per hour depend upon ampoule size Water – 200 to 500 litres per hour depend upon ampoule size
Water Tank & Pump 3 nos. each with 25 litres Capacity & Centrifugal pump 3 nos. each with 25 litres Capacity & Centrifugal pump
Overall Dimension: 2050mm (L) X 2000mm (W) X 1210mm (H) approx. 2450mm (L) X 2000mm (W) X 1300mm (H) approx.
Net Weight 700 kgs. approx. 900 kgs. approx.
Gross Weight 1000 kgs. approx. 1300 kgs. approx.

* Power voltage can be adjusted as per customer’s domestic power voltage requirements.
* Rights of technical improvements & modification reserved.
* Illustrations & dimensions are shown for information purpose only.

FAQ of Automatic External Vial Washing Machine

The machine is available in two models:

  • AVRW 120: Up to 100 vials per minute
  • AVRW 240: Up to 200 vials per minute It supports vial sizes from 2ml to 100ml without requiring change parts.

  • Compact cGMP model
  • “No Vial – No Washing” system to eliminate wastage of water & air
  • PLC-controlled operation with alarms and indications
  • Safety interlock: Stops water & air supply when acrylic doors are opened
  • Uses normal water (no hot water required)
  • Infeed & outfeed turn tables, variable frequency drives, and imported gear motors
  • Acrylic safety cabinet for operator protection.

Vials are fed from an infeed turn table onto dual conveyors. They undergo water jet washing followed by air jet drying. Inclined knife blocks ensure air reaches all corners of the vial. A special bottom-drying arrangement with syringes is provided before the outfeed turn table. The entire process is PLC-controlled for precision and safety.

  • Power: 4 H.P. (AVRW 120) or 5.5 H.P. (AVRW 240), 440 Volts, 3 Phase, 50 Hz
  • Air: 20 CFM
  • Water: 200 to 500 litres per hour (depending on vial size)
  • Includes water tanks & centrifugal pumps. Optional PLC with HMI and safety cabinet are available.

Yes — Adinath International Automatic External Vial Washing Machine complies to cGMP, MHRA, FDA and WHO-GMP standards, with optional CE marked equipment’s and 21 CFR Part 11 software compliance for the HMI/PLC. Machine contact parts having Stainless Steel 316L grade materials with validation documents having IQ, OQ, DQ validation protocols as optional. Organization is ISO 9001:2015 certified.

Manufacturing lead time is generally 7 to 14 weeks from order confirmation. Further it takes 2 to 8 weeks for international shipping depending upon destination. Order can be expediate sooner or later as per specific buying requirements. Destination specific certifications like US FDA, EU, ANVISA, SFDA. CE can add 3 to 6 weeks additionally.

Yes, Adinath International Automatic External Vial Washing Machine export this machine to more than 48 countries of this world including America, Europe, Asia, Middle East, Africa, CIS and Australia sub continents. Please visit our clientele page for complete list of our customers worldwide. See the turnkey project page for our complete plant offerings.

Service of skilled engineers and technicians provided for technical support of supplied equipment’s. Installations, commissioning, training and IQ, OQ, DQ validations performed by qualified engineers. Remote support through video call, phone, email and other modes provided for international installations. Spare parts of Automatic External Vial Washing Machine stocked at our premises in Ahmedabad and shipped immediately after ordering. Standard 12 months manufacturing warranty included with supplied equipment.