• Double Cone Blender

Description

The Double Cone Blender is an efficient and versatile machine for mixing dry powder and granules homogeneously. All the contact parts made out of stainless steel of required grade by customer. Two third of the volume of the Cone Blender is filled to ensure proper mixing. It can be used for Pharmaceutical, Food, Chemical and Cosmetic products etc.

The Double Cone Blender is a reliable mixing solution for pharmaceutical, chemical, and food industries. It blends powders and granules evenly, improving product quality for formulations that require uniform ingredient distribution. Its gentle tumbling action prevents material degradation while achieving a consistent blend across batches.

Salient Features of Double Cone Blender

  • The conical shape at both ends enables uniform mixing and easy discharge.

  • All contact parts are made out of Stainless Steel 304 or 316 quality material as required by customer.

  • Maximum care has been taken to ensure safe operation of the unit.

  • Manual rotating facility with hand wheel for inching. The same will be provided with Stainless Steel cover & limit switch. (In 200 Kgs. & above model)

  • Suitable size of butter fly valve at one end of the cone provided for material discharge & hole with openable cover provided at other end of the cone for material charging & cleaning.

  • One shaft with 04 nos. of fixed buffels with mirror polished provided inside the cone.

  • Cone will be mirror polished from the inside & outside & structure will be matt polished.

  • All moving parts covered with SS304 covers.

  • Safety guards made from SS304 pipes provided in front of the m/c with limit switch.

  • Panel fabricated from SS304 material with facility of three phase indication, D.O.L. starter, digital timer & Amp. Meter.

  • As per customer requirement machine will be provided with left side drive or with right side drive.

  • The conical shape at both ends enables uniform mixing and easy discharge.

  • All contact parts are made out of SS304/316(as per customer requirement) quality material.

  • Maximum care has been taken to ensure safe operation of the unit.

  • Worm reduction gear use for speed reduction.

  • Food grade rubber gasket will be used on both end of cone as well as in butterfly valve.

  • Inside & outside of the cone will be polished to the mirror finished.

  • General structure made out of SS304 and Polished to the matt / mirror finish ( as required by you ) in GMP Model.

  • All safety guards & covers made out of SS304 in GMP Model.

  • Hand wheel will be provided for manual tilting of cone.

  • Safety guards provided with limit switch to not start the machine when safety guards are not in proper position.

Durable and Hygienic Build

Made from stainless steel (SS 304 or SS 316), the blender allows easy cleaning. Besides, it is corrosion resistant. The machine has been built  with adherence to Good Manufacturing Practices (GMP), which means it meets strict hygiene and safety requirements for regulated industries. That said, the materials of the blender have been processed in a contamination-free environment, maintaining product consistency.

A polished interior surface prevents material buildup, reducing cleaning time and cross-contamination risks. The solid structure provides long-term reliability with minimal maintenance.

How It Works

The double cone blender uses a slow tumbling motion to mix materials evenly. The double-cone design allows powders and granules to move freely inside the chamber, avoiding dead spots or uneven blending. This method produces a homogeneous mixture without excessive heat buildup, making it ideal for heat-sensitive substances.

Moreover, the machine operates at an optimal speed, which consequently prevents powder loss while achieving uniform mixing. A baffle system (optional) can be added to improve movement inside the chamber to improve blend consistency.

Customizable Mixing Process

The blender supports adjustable speed settings, allowing users to control mixing intensity based on material properties. It is available in various capacities, making it suitable for small and large production batches.

A timer-based control panel allows operators to set precise blending times, preventing overmixing or material degradation. The quick material discharge system reduces downtime between batches, increasing overall efficiency.

User-Friendly Operation

The double cone blender is designed for simple operation with minimal training. It requires low power consumption, making it a cost-effective solution for continuous production. The machine’s smooth rotation mechanism ensures gentle mixing, preventing particle breakage.

A secure locking system prevents accidental opening during operation, enhancing safety. The blender’s compact footprint allows easy installation in space-constrained production areas.

Exclusive Features

  • GMP-compliant stainless steel body for hygiene and durability
  • Double-cone shape for even blending without dead spots
  • Adjustable speed control to suit different materials
  • Timer-based operation for process consistency
  • Low energy consumption for cost efficiency
  • Quick discharge system for easy unloading

Process Operation of Double Cone Blender

Double Cone Blenders are the best solution and specially made to blend dry powder for capsules / dried granules for tablets, handle and transfer any batch of product. The products are tumble diffused by continuously rotating the Vessel. The blender is supplied complete with 1 No. Stainless Steel 316 Vessel having two conical frustum either side of shell of the vessel having lid on one side for charging with quick closing and opening clamps and butterfly valve (Manual) on other side for discharge. Central baffle is provided inside the vessel and on the wall of cylindrical shell. The design of the vessel is zero retention design. The machine works on motor with reduction gearbox and the vessel mounted on Plummer block and specially designed chain sprocket. Safety guard is provided with limit switch interlocked with motor which ensures safe operations. All contact parts are made out of SS316 quality. Blender mounting structures are made up of SS304. Stainless Steel parts polished as matt finish 120 grit.

Technical Highlights

  • Capacity: 5 Liters to 20000 liters
  • Material: Stainless Steel SS 304/316
  • Blending Speed: 10 – 30 RPM
  • Power Supply: 3 – Phase, 415V, 50Hz
  • Control System: Timer-based with digital display

In a nutshell, double cone blender delivers precise, efficient, and uniform mixing for various industries. Thanks to its adjustable speed, user-friendly operation, and minimal maintenance, the machine may significantly improve production efficiency while maintaining high product standards.  For more details, place a quote request.

Technical Specification of Double Cone Blender

Model No. Gross Capacity Working Capacity Overall Dimensions (in mm) (L) x (W) x (H) approx. Discharge Height Charge Opening Power Supply
DCB-5 16 Ltrs 10 Ltrs 750x580x650 300mm 100mm 0.5 H.P.
DCB-10 35 Ltrs 20 Ltrs 1100x450x1200 300mm 100mm 0.5 H.P.
DCB-25 80 Ltrs 50 Ltrs 1200x600x300 450mm 150mm 1.0 H.P.
DCB-50 150 Ltrs 100 Ltrs 1400x800x1500 450mm 150mm 2.0 H.P.
DCB-100 300 Ltrs 200 Ltrs 1850x900x1900 450mm 200mm 2.0 H.P.
DCB-150 470 Ltrs 300 Ltrs 2000x1100x2000 450mm 200mm 5.0 H.P.
DCB-200 615 Ltrs 400 Ltrs 2100x1200x2100 450mm 200mm 6.0 H.P.
DCB-250 770 Ltrs 500 Ltrs 2200x1300x2200 450mm 200mm 7.5 H.P.
DCB-300 1000 Ltrs 600 Ltrs 2300x1400x2300 450mm 200mm 7.5 H.P.
DCB-400 1340 Ltrs 800 Ltrs 2350x1800x2350 600mm 250mm 7.5 H.P.
DCB-500 1500 Ltrs 1000 Ltrs 2400x1900x2400 800mm 250mm 10 H.P.
DCB-650 2000 Ltrs 1300 Ltrs 2800x2100x2700 800mm 250/400 mm 10 H.P.
DCB-750 2500 Ltrs 1500 Ltrs 3000x2200x2600 800mm 250/400 mm 10 H.P.

* Power voltage can be adjusted as per customer’s domestic power voltage requirements.
* Rights of technical improvements & modification reserved.
* Illustrations & dimensions are shown for information purpose only.