• Automatic Ampoule Filling and Sealing Machine Servo
  • servo-type-ampoule-filling-machine

Description

Ampoule Filling and Sealing Machine with Servo based system to provide exceptional injectable filling experience. With inbuilt cGMP compliance machine operation provide accuracy with reliability. Fill volume adjustment can simply adjust from HMI screen of the panel. Optionally rack movement can also cover through servo drive control. With wide array of machine models different ampoule sizes and production speed can be achieved. Touch screen HMI is added advantage in all models connected with PLC system for quick communication protocol. These machines can handle 1ml to 30ml ampoules with production speed up to 300 ampoules per minute.

Injectable drug is crucial substance in pharmaceuticals as it inject through blood and circulate within body quickly. So handling filling procedure of injectables is tedious task in pharmaceuticals. With our servo based ampoule filler we focus to cover each crucial aspect of filling and sealing operations. Untouched operation feature reduces chance of contamination in the product. We continuously engage with pharmaceutical fraternity to update equipment suitable as per upcoming market challenges.

Dominance in performance through elegant design and sturdy structure offer advantages in terms of reliability and operational use. All crucial functions of machine can easily be checked with accessibility at all work stations. Minimum format parts requirements from one ampoule size to another make it one of best ampoule filling machine in the market.

Horizontal structure consist cam driven beam, sliding rack and centering beam with supports at all four side for load bearing mechanism. Roller assembly is designed with maximum pressure load in mind.

The linear conveying system consists of a cam-controlled walking beam, a narrow ampoule slide rail, an upper and lower centering beam with corresponding back up supports as well as the pressure rollers in the sealing area. This top notch equipment provides optimum flexibility for usage in pharmaceutical, agro-insecticides, veterinary medicines, cosmetic and allied industries. Being a leading servo type ampoule filling machine manufacturer Adinath offers machine in single, two, four, six and eight head variants.

 

Salient Features of Ampoule Filling Machine Servo Based

  • Compact model as per cGMP standard.

  • Auto Fill Volume adjustments from Control Panel of the machine.

  • Touch screen HMI based control operation.

  • Higher production output up to 12000 Ampoules per hour.

  • Co-eccentric nozzles allow quick and precise filling operation.

  • All contact parts made from High Quality Stainless Steel 316L & Non-contact parts made from Stainless Steel 304.

  • Minimum change over parts from 1ml to 10ml ampoule size.

  • “No Ampoule – No Filling” system.

  • Ampoule neck centering during gas flushing and filling operations.

  • Possibility of nitrogen gas flushing before, during and after filling.

  • Full accessibility allows easy maintenance.

  • Machine equipped with pre-warming station.

  • Flow Meters for regulating flames easily.

  • Minimum change over time, little maintenance, easy cleaning.

Process Operation of Servo based Ampoule Filler

Empty washed & sterilized ampoules loaded onto infeed hopper of the machine. From where it has been received to receiving rack through starwheel/cassette. The moving rack which moves horizontally collect one/two/four/eight ampoules from the receiving rack and transfer the ampoule to the machine in left to right in an inclined position. During ampoule movement Pre-gassing, Filling (servo based), Post Gassing, Pre-heating & Sealing Station perform filling and sealing operations. At the end duly filled and sealed ampoules get collected automatically onto collection tray of the machine.

Technical Specification of Servo System Ampoule Filler

Model AFS-1S AFS-2S AFS-4S AFS-8S
No. of Head Single Two Four Eight
Syringes One Double Four Eight
Ampoule Sizes 1 ml to 30 ml 1 ml to 30 ml 1 ml to 20 ml 1 ml to 20 ml
Filling Speed Up to 25 ampoules/minute Up to 50 ampoules/minute Up to 100 ampoules/minute Up to 200 ampoules/minute
Filling Precison ± 1% ± 1% ± 1% ± 1%
Filling Pump Piston Pump Piston Pump Piston Pump Piston Pump
Burner Gas LPG & Oxygen (O₂) LPG & Oxygen (O₂) LPG & Oxygen (O₂) LPG & Oxygen (O₂)
Nitrogen Arranegment Before & After Filling Before & After Filling Before & After Filling Before & After Filling
Number of Fill Nozzles One Two Four Eight
Number of Nitrogen Nozzles Two Four Eight Sixteen
Number of Sealing Burners Two Four Eight Sixteen
Power Required 0.5 H.P. 1 H.P. 1 H.P. 2 H.P.
Power Voltage 230 Volts, Single Phase, 50 Hertz, 4 Wire System 230 Volts, Single Phase, 50 Hertz, 4 Wire System 230 Volts, Single Phase, 50 Hertz, 4 Wire System 230 Volts, Single Phase, 50 Hertz, 4 Wire System
Contact Parts Made from Stainless Steel 316L Made from Stainless Steel 316L Made from Stainless Steel 316L Made from Stainless Steel 316L
Overall Dimension 915mm (L) x 610mm (W) x 965mm (H) approx. 915mm (L) x 760mm (W) x 965mm (H) approx. 1200mm (L) x 1070mm (W) x 965mm (H) approx. 2200mm (L) x 1400mm (W) x 1100mm (H) approx.

* Power voltage can be adjusted as per customer’s domestic power voltage requirements.
* Rights of technical improvements & modification reserved.
* Illustrations & dimensions are shown for information purpose only.

FAQ of Automatic Ampoule Filling and Sealing Machine Servo Based

The servo drive enables precise, automatic fill-volume adjustment from the HMI panel without mechanical changes. It supports optional servo-controlled rack movement, ensures consistent filling accuracy of ±1%, and reduces contamination risk through contact-free operation.

Models handle 1 ml to 30 ml ampoules (up to 20 ml on higher-head versions). Speeds range from up to 25 ampoules/minute (single-head) to up to 200 ampoules/minute (eight-head), with overall output reaching as high as 12,000 ampoules per hour.

Adinath offers single-head (AFS-1S), two-head (AFS-2S), four-head (AFS-4S), and eight-head (AFS-8S) variants (six-head also available in the range). Each uses piston pumps matched to the number of heads, with corresponding numbers of fill nozzles, nitrogen nozzles, and sealing burners.

Washed and sterilized ampoules are loaded into the infeed hopper and transferred via starwheel/cassette to a horizontal moving rack. The rack carries them through pre-gassing, servo-based filling, post-gassing, pre-heating, and flame sealing stations. Filled and sealed ampoules are automatically collected on the output tray.

All product-contact parts are made of high-quality Stainless Steel 316L; non-contact parts are Stainless Steel 304. The machine features a compact, sturdy horizontal design with cam-driven beams, sliding racks, and centering systems for reliable, load-bearing performance and easy maintenance access.

Yes. Nitrogen gas flushing is possible before, during, and after filling. It incorporates a “No Ampoule – No Filling” system, ampoule neck centering during gas flushing and filling, a pre-warming station, and flow meters for easy flame regulation. Co-eccentric nozzles ensure quick, precise filling.

Changeover requires minimal format parts—especially from 1 ml to 10 ml—and can be completed quickly. Fill volume is adjusted electronically from the HMI, and the design emphasizes short changeover time, low maintenance, and easy cleaning.

Power ranges from 0.5 H.P. (single-head) to 2 H.P. (eight-head) at 230 V, single phase, 50 Hz (adjustable to local supply). Sealing uses LPG and oxygen; nitrogen is supplied for flushing. Overall dimensions vary by model (e.g., approx. 915 mm × 610 mm × 965 mm for the single-head unit).

It is ideal for pharmaceutical, agro-insecticide, veterinary, cosmetic, and related industries. For injectables, the untouched operation, high precision (±1%), cGMP compliance, and ability to handle critical sterile filling minimize contamination risk while delivering consistent, reliable performance.

author avatar
adinath
See Full Bio