• Cosmetic Bottle Filling Machine
  • Cosmetic Bottle Filling Machine

Description

Cosmetic bottle filling machine which is also known as cosmetic bottle filler is quite commonly uses in the cosmetic industry to pack different types of liquids in different bottle types. This versatile machine is capable of filling foaming liquid, aqueous solution and semi-viscous solutions in bottles, jars and containers made of glass, plastic, aluminum, steel, copper and PET to name a few. The basic unit of the machine comprises of a sturdy base structure, slat conveyor belt made of premium stainless steel, piston pump and feeding needles.

Salient Features of Cosmetic Filling Machine

  • Compact & elegant design.

  • Suitable to fill 10ml to 2000ml.

  • Piston pump filling with accuracy of ±1%.

  • No cross contamination.

  • All Contact Parts Made from S.S 316 & framework by S.S. 304.

  • A.C. Variable Drive for speed adjustment.

  • “No Bottle – No Filling” system.
  • Easy to operate.

Working Process of Cosmetic Liquid Filling Machine

The incoming dry bottles are fed on Stainless Steel slat conveyor by hand. Bottles move further at the required speed of the correct placement below filling unit.

The filling unit consists of filling head, syringes & nozzles uses for filling. Syringes are made of Stainless Steel 316 construction. Bottle Stopper is provided which holds the bottle during filling operation. A sensor is provided for ”No Bottle-No Filling” operation. Syringes are mounted on eccentric block and driving through bottom main gear box. Volume can be increased & decreased by adjusting stroke length of piston. Syringes are having non return valve for sucking & delivering situation to avoid volume variation. Liquid reaches to filling nozzles through silicon transparent pipe. Nozzles are having up & down movement with help of cam mechanism and it go down when starwheel hold the bottle and starts filling when it starts to move up. After completion of filling operation, bottles collected on outfeed collection tray.

Technical Specification of Bottle Filling Machine

Model No. AI-BFM 4 AI-BFM 8 AI-BFM 12
Bottle Diameter Up to 90 mm* Up to 90 mm* Up to 90 mm*
Filling Range 10 ml to 1000 ml with help of suitable change parts / Syringe 10 ml to 1000 ml with help of suitable change parts / Syringe 10 ml to 1000 ml with help of suitable change parts / Syringe
Accuracy +/- 1% Depending on Liquid with Single Dose +/- 1% Depending on Liquid with Single Dose +/- 1% Depending on Liquid with Single Dose
Electrical 440 Volts, 3 Phase Power Supply (50 Hz) 440 Volts, 3 Phase Power Supply (50 Hz) 440 Volts, 3 Phase Power Supply (50 Hz)
Power 2 H.P. 3 H.P. 5 H.P.
Production Output Up to 60 Bottles per minute Up to 120 Bottles per minute Up to 180 Bottles per minute
Syringe Filling Range 10ml to 50ml,50ml to 100ml, 100ml to 250ml and 250ml to 500ml 10ml to 50ml,50ml to 100ml, 100ml to 250ml and 250ml to 500ml 10ml to 50ml,50ml to 100ml, 100ml to 250ml and 250ml to 500ml
Conveyor Height 850 to 950 mm 850 to 950 mm 850 to 950 mm
Overall Dimensions 1500 mm (L) x 90 mm (W) x 1550 mm(H) 2000 mm (L) x 900 mm (W) x 1550 mm(H) 2800 mm (L) x 950 mm (W) x 1550 mm(H)
Net Weight 350 kgs. approx. 500 kgs. approx. 700 kgs. approx.

* Power voltage can be adjusted as per customer’s domestic power voltage requirements.
* Rights of technical improvements & modification reserved.
* Illustrations & dimensions are shown for information purpose only.

FAQ of Cosmetic Bottle Filling Machine

It features a compact and elegant design, suitability for filling 10 ml to 2000 ml, piston pump filling with ±1% accuracy, no cross-contamination, all contact parts made from SS 316 and framework from SS 304, an A.C. variable drive for speed adjustment, a “No Bottle – No Filling” system, and easy operation.

Dry bottles are fed onto a stainless steel slat conveyor. They move under the filling unit (which includes filling heads, SS 316 syringes, and nozzles). A bottle stopper holds each bottle during filling, and a sensor ensures “No Bottle – No Filling.” Volume is adjusted by changing the piston stroke length. Non-return valves prevent volume variation. Liquid travels through silicon transparent pipes to the nozzles, which move up and down via a cam mechanism. Filled bottles are collected on the outfeed tray.

Accuracy is ±1% (depending on the liquid with a single dose). The filling range is typically 10 ml to 1000 ml (with suitable change parts/syringes), and the machine is suitable for volumes from 10 ml up to 2000 ml overall. Syringe options cover ranges such as 10–50 ml, 50–100 ml, 100–250 ml, and 250–500 ml.

Three models are available:

  • AI-BFM 4: up to 60 bottles per minute, 2 H.P.
  • AI-BFM 8: up to 120 bottles per minute, 3 H.P.
  • AI-BFM 12: up to 180 bottles per minute, 5 H.P.
    All handle bottle diameters up to 90 mm and use 440 V, 3-phase, 50 Hz power (adjustable as needed).

Contact parts are SS 316 and the framework is SS 304. Approximate dimensions and weights are:

  • AI-BFM 4: 1500 × 900 × 1550 mm, 350 kg
  • AI-BFM 8: 2000 × 900 × 1550 mm, 500 kg
  • AI-BFM 12: 2800 × 950 × 1550 mm, 700 kg
    Conveyor height is 850–950 mm for all models.

Yes — Adinath International Cosmetic Bottle Filling Machine complies to cGMP, MHRA, FDA and WHO-GMP standards, with optional CE marked equipment’s and 21 CFR Part 11 software compliance for the HMI/PLC. Machine contact parts having Stainless Steel 316L grade materials with validation documents having IQ, OQ, DQ validation protocols as optional. Organization is ISO 9001:2015 certified.

Manufacturing lead time is generally 7 to 14 weeks from order confirmation. Further it takes 2 to 8 weeks for international shipping depending upon destination. Order can be expediate sooner or later as per specific buying requirements. Destination specific certifications like US FDA, EU, ANVISA, SFDA. CE can add 3 to 6 weeks additionally.

Yes, Adinath International Cosmetic Bottle Filling Machine export this machine to more than 48 countries of this world including America, Europe, Asia, Middle East, Africa, CIS and Australia sub continents. Please visit our clientele page for complete list of our customers worldwide. See the turnkey project page for our complete plant offerings.

Service of skilled engineers and technicians provided for technical support of supplied equipment’s. Installations, commissioning, training and IQ, OQ, DQ validations performed by qualified engineers. Remote support through video call, phone, email and other modes provided for international installations. Spare parts of “Machine name” stocked at our premises in Ahmedabad and shipped immediately after ordering. Standard 12 months manufacturing warranty included with supplied equipment.