• Jacketed Mixing Vessel

Description

Our Double Jacketed Mixing Vessel is fabricated using top-grade raw materials which are jacketed with MS or SS. Being a top supplier, we offer jacketed vessels in SS 316 and SS 304 materials.

Steam Jacketed Boiler offered by us is instrumental in the production of liquid and semi solid materials. Our machine efficiently concentrates, de-aerates and cooks products at low temperatures. The process starts with ingredients getting added to the concentration kettle. You can easily manage ingredient weight with a mixing tank that is connected to the vessel. It can also be managed by the concentration vessel itself. Short production cycles are a hallmark of our double jacketed mixing kettle. It uses oil jacket for heating purposes and for the same reason it is better than conventional open tank designs. In-fact, this machine with such innovative features preserves the organoleptic properties of the end product with superlative quality. The machine has a vertical structure and the double bottom facilitated for steam heating has scraping blades and it also ensures there is no burning of the product at the bottom of the double jacketed mixing kettle.

If you need more information about the features of our steam jacketed boiler, feel free to get in touch with us.

Adinath International’s Jacketed Mixing Vessel is a versatile and efficient solution designed for mixing liquids and semi-solid materials across various industries, including pharmaceuticals, cosmetics, chemicals, and food processing. This equipment ensures uniform mixing and precise temperature control, making it ideal for products like herbal shampoos, liquid soaps, hand sanitizers, syrups, and emulsions.

Working Capacity of Jacketed Mixing Vessel

We offer Jacketed Mixing Vessel in batch capacity of 5 liters to 50000 liters. We manufacture equipment in Stainless Steel 304, Stainless Steel 316 or other metals as per user requirements.

Design and Construction

The jacketed mixing vessel features a double-jacketed design, allowing for effective heating or cooling of the contents. Constructed from high-quality stainless steel (SS 304 or SS 316), it ensures durability. Besides, it is compliant with Good Manufacturing Practices (GMP), a set of rules that makes sure products are consistently produced and meet quality standards. The vessel’s interior is polished to a smooth finish; hence, it’s easy-to-clean and less prone to contamination.

Mixing Mechanism

Equipped with a series of paddle-type blades mounted on a hollow shaft, the jacketed mixing vessel  ensures thorough mixing. These blades can be flat or pitched, depending on the application requirements. The design allows two consecutive blades to move in opposite directions, creating laminar thinning of the material and promoting uniform mixing. Scraping arms prevent material from sticking to the vessel’s sides, enhancing efficiency.

Heating and Temperature Control

The jacketed mixing vessel can be utilized for heating or cooling purposes, depending on the process requirements. For heating, options include steam, hot water, or thermic fluid, allowing for precise temperature control during mixing. This feature is particularly beneficial for processes that require maintaining specific temperatures to achieve desired product characteristics.

Capacity and Customization

Adinath offers the jacketed mixing vessel  in capacities ranging from 5 liters to 50,000 liters, catering to small-scale and large-scale production needs. The vessels can be customized with various features, such as different types of agitators (pitch, paddle, hydrofoil, anchor), adjustable RPM through Variable Frequency Drives (VFD). It also comes with options for top or bottom-mounted agitators. Additionally, discharge height and valve types can be tailored to meet specific user requirements.

Applications

The jacketed mixing vessel is suitable for a wide range of applications, including:

  • Herbal shampoo manufacturing
  • Liquid soap production
  • Hand wash and sanitizer formulation
  • Dish wash liquid preparation
  • Laundry soap manufacturing
  • Emulsion creation
  • Liquid gel and ultrasound gel production
  • Syrups, suspensions, and oral liquid preparations
  • Paint, coating, and chemical mixing

Technical Highlights

  • Capacity: 5 liters to 50,000 liters
  • Power Supply: 0.5 H.P. to 100 H.P.
  • Voltage: 440 volts, 3-phase, 50 hertz
  • Gearbox: Helical type or similar
  • Stirrer Type: Pitch, paddle, hydrofoil, or anchor type
  • Stirrer Material: Stainless steel 304/316/316L
  • Stirrer RPM: Adjustable based on process requirements
  • Mounting Orientation: Top or bottom mounted
  • Number of Blades: Two
  • Shaft Diameter: Customized as per design

In a nutshell, Adinath International’s jacketed mixing vessel offers a reliable and efficient solution for mixing applications requiring precise temperature control and uniformity. Its solid construction, customizable features, and wide range of applications make it suitable for industries focused on high-quality production. For more information, drop an inquiry now.

Technical Specification of Jacketed Mixing Kettle

Model JMV 50 JMV 220
Gross Capacity 50 Liters approx. 220 Liters approx.
Shell 2mm thick, Stainless Steel 304 2.5mm thick, Stainless Steel 304
Bottom Dish 2mm thick, Stainless Steel 304 2.5mm thick, Stainless Steel 304
Top Loose Lid 1.5mm thick, Stainless Steel 304 2mm thick, Stainless Steel 304
Jacket 2mm thick, Stainless Steel 304 2.5mm thick, Stainless Steel 304
Insulation 25mm to 40mm mineral/glass wool insulation 25mm to 40mm mineral/glass wool insulation
Cladding 1mm thick, Stainless Steel 304 1mm thick, Stainless Steel 304
·        Bottom Support Through Pipe Legs Through Pipe Legs
·        No. of legs 3 Nos. 3 Nos.
·        Material Stainless Steel 304 Stainless Steel 304
·        Specification Pipe legs Pipe legs
Nozzle (Triclover End) Stainless Steel 304 make Ball Valve, ½ inch Stainless Steel 304 make Ball Valve, 1 inch
Contact Parts Stainless Steel 304 Stainless Steel 304
Non-Contact Parts Stainless Steel 304 Stainless Steel 304
Surface Finish
·        Internal Finish Matt Finish Matt Finish
·        External Finish Matt Finish Matt Finish

* Power voltage can be adjusted as per customer’s domestic power voltage requirements.
* Rights of technical improvements & modification reserved.
* Illustrations & dimensions are shown for information purpose only.