When you know what to look for, getting the most out of your Sigma Mixer Machine may be simple. You should be knowledgeable about applications, drive and hydraulic systems, and other topics. Additionally, pay attention to how overlapping blade motion might be beneficial for higher viscosity materials.

What is Overlapping Blade Action in Sigma Mixer?

The overlap blade motion on a Sigma Mixer uses two blades that revolve at the same speed as opposed to the tangential blade action. As a result, there is less shearing motion. The overlapping tactic enables quicker material exchange. The blades’ location must, however, stay the same. Additionally, it is influenced by the blades’ rate of rotation.

A Sigma Mixer’s overlapping blade motion enables more material exchange. It encourages lateral movement as well. For items that have a propensity to flow freely in a mixer, this may be advantageous. Additionally, it enables the quick cooling of materials. However, mixing could not be allowed if the substance is at a dangerous temperature.

For many purposes, the overlapping method is not appropriate.It works better with items that have a lower viscosity. Furthermore, it is less prevalent than vertical planetary mixers.

What are the Benefits of Hydraulic system in Sigma Mixer?

Sigma Mixer is used by a variety of businesses to create various chemical compounds. There are blades in the mixing chamber that revolve at various rates. The blades may be manually moved. Additionally, hydraulic lifting is an option. This device is capable of extruding, mixing, and kneading. This machine can handle a variety of materials, including plastics, pigments, dyes, and architectural coatings.

Stainless steel and mild steel were used to make this equipment. It is specifically made for blending materials with high viscosities as polymers, inks, dyes, and pigments. Additionally, rubbery, viscous plastic materials may be processed using it. It consists mostly of five sections. A kneader, a double arm mixer, a frame, a hydraulic system, and an electronic control system are the components.

Sigma Mixers can also come with an extruder that is used to shape or work the material. It is possible to sandwich the extruder between two trough chambers. This enables the discharge of the blended product to be accurate.

A bottom discharge valve may be added to Sigma Mixers. Two valves can now be used to discharge the material. The normal loading rate for the material into the mixing container is between 40% and 60% of the mixer’s entire volumetric capacity.

Sigma Mixer Machine Specification

Sigma Mixers are Suitable for Heavier Viscosity Materials

The Sigma Mixer is recognised as one of the best mixers on the market for blending extremely viscous ingredients. It is appropriate for a range of goods, including chewing gum, slurry, and heavy paste-type products, and may be utilised in a number of applications. Other chemicals, such as soap and detergent, can also be produced using this system.

Modern, robust mixers are called Sigma Mixers. They combine recombining, stretching, and shearing to ensure thorough and uniform mixing. They are constructed from stainless steel, carbon steel, or mild steel. Additionally, they have coats that provide both heating and cooling. They are employed in a number of sectors, including the processing of chemicals and food.

The jacketed shell used to make Sigma Mixers can be

steam or water heating. Additionally, they have insulation made of fibre glass over the shell.

What are some uses for Sigma Mixers?

Sigma mixers are often used in many different sectors and are created for mixing very viscous materials. Applications for the Sigma Mixer include homogenising solid-liquid mixes, dispersing large plastic masses, and granulating pasty and sticky materials. A variety of chemicals and food ingredients are combined using this kind of mixer.

The lateral motion that Sigma mixers encourage during mixing operations reduces the loss of volatile solvent. The blades can be constructed of plastic, mild steel, or stainless steel. They are typically installed horizontally in each bowl trough. They are employed in hot melts, solid-liquid mixing, and wet granulation.

Sigma mixers are employed in a variety of industrial processes, including the production of hot-melts, inks, syrups, culinary items, and chewing gum. They may also be used to knead bread of sticky items.

In Conclusion

There are various distinct designs of igma mixers. A two arm mixer is the most popular kind. Although they are typically shaped like a Sigma, they may also be made to meet the material’s heating requirements.

The manufacturing of PVC coatings, ceramics, printing inks, soaps, medicines, and other high-viscosity materials are typical uses for Sigma mixers. They are capable of handling objects with above 500,000 cps.