Description
Semi automatic auger powder filling machine is well-suited for the filling of free as well as non-free flowing powders. This includes pharmaceutical powders, spices, talcum powder, pesticide powder, flours and milk powder to name a few.
Being an established small auger filler manufacturer in India, Adinath International offers bottle powder filling machine with a compact design. This machine offers a faster output and consists of advanced machinery including a weighing system. Our semi-automatic auger powder filling machines offer sensor based operation to avoid any sort of product loss and also offer a vast packing range in one machine. We are having two variants in this machine, one is magnetic clutch brake operated auger filling machine and another is servo based auger filling machine.
The Semi-Automatic Auger Filling Machine is a versatile and efficient tool for filling powdered products into containers. Designed for medium-scale operations, it combines precision with operator control, making it an excellent choice for industries requiring accuracy without fully automated setups.
Designed for Precision and Flexibility
The Semi Automatic Auger Filling Machine features a robust design and is built with high-grade stainless steel to ensure durability and hygiene. It is compact, making it suitable for facilities with limited space while maintaining the capacity to handle a variety of powders.
The auger mechanism, powered by a servo motor, guarantees accurate dosing by adjusting to powders of different densities. Its semi-automatic functionality allows operators to have greater control over the filling process, enabling precise adjustments to match specific production requirements.
How The Semi-Automatic Auger Filling Machine Operates
The Semi-Automatic Auger Filling Machine streamlines the powder-filling process while allowing for manual intervention at key stages:
- Container Positioning: Operators place empty containers under the filling nozzle, ensuring accurate alignment.
- Powder Dispensing: The auger mechanism dispenses the pre-measured amount of powder into the container.
- Manual Adjustment: Operators can make on-the-spot adjustments to fill levels or switch between powder types.
This straightforward operation strikes a balance between automation and hands-on control, making it ideal for flexible production lines.
Combining Speed with Accuracy
With the capacity to fill up to 40 containers per minute, the Semi-Automatic Auger Filling Machine is suitable for medium-scale production demands. Its auger filler achieves a dosing accuracy of ±1%, even with powders of varying consistency. The semi-automatic setup reduces material wastage while maintaining consistent quality.
Safety Features That Enhance Usability
The machine includes built-in safety features such as overload protection and interlocks to prevent mishaps during operation. Operators are shielded from moving parts by protective enclosures, ensuring safe and efficient usage. Its user-friendly interface further simplifies monitoring and adjustments, making it accessible even for less experienced staff.
Features of Auger Filling Machine
- Dual variants of Magnetic Clutch Brake and Servo Drive Head.
- Compact in size and easy to clean system.
- “No Bottle – No Fill” feature.
- All contact parts made of Stainless Steel 316 and other food grade material with easy removal system for Cleaning.
- Equipment base fabricated in SS304 material.
- Fill Accuracy of +/- 3% depending upon powder type and environment conditions.
- Variable A.C. Frequency Drive for Speed adjustments.
- PLC system with Graphical User Interface can be offered.
Application of Auger Filling Machines
Be it Pharmaceuticals, Herbal, Food or Chemical Industry auger filler is widely accepted filling system around the world. Below is the snapshot of some of the applications:
Pharmaceuticals Industry: Active Pharmaceutical Ingredients and Dry Syrup Powder.
Herbal & Nutraceutical Industry: Moringa powder, leaves powder, protein powder, baking soda etc.
Food Industry: Milk powder, spices, pulses, fine flour, powdered sugar, coffee powder, tea powder, salt, food colur, food flavour, curry powder, flour, cornstarch, baking mix, cocoa, glazing compound, psyllium husk, oregano, instant coffee, coffee beans, salt, bread, sugar, sand etc.
Cosmetic Industry: Face pack powder, talcum powder, translucent powders, color cosmetics, hair care powder etc.
Chemical Industry: Ceramic powder, acid powders, specialty chemicals etc.
Agriculture Industry: Fertilizers, Insecticies, NPK granules, powdered organics, inorganic fertilizers etc.
Working Principle of Auger Filler
This compact and robust machine works on positive displacement screw principle. The product is displaced through the funnel into the container or pouch which is right under the funnel itself. Since, the machine is equipped with an electronic auger powered with frequency drive, the standard of accuracy remains uncompromised. The filling cycle is precision controlled by an electro-magnetic clutch and brake unit. As one of the most sought after bottle powder filling machine manufacturer in India, we can also provide a microdoser for small grammages and jumbo auger for vast grammages. In case of servo powder filler screw rotations administered by servo drive.
Technical Highlights
This compact and robust machine works on positive displacement screw principle. The product is displaced through the funnel into the container or pouch which is right under the funnel itself. Since, the machine is equipped with an electronic auger powered with frequency drive, the standard of accuracy remains uncompromised. The filling cycle is precision controlled by an electro-magnetic clutch and brake unit. As one of the most sought after bottle powder filling machine manufacturer in India, we can also provide a microdoser for small grammages and jumbo auger for vast grammages. In case of servo powder filler screw rotations administered by servo drive.
- Filling Range: Configurable from 10 grams to 1 kilogram per container.
- Output Speed: Processes up to 40 containers per minute.
- Power Requirements: Operates on a 220V single-phase power supply.
- Material: Stainless steel construction for all contact parts, ensuring hygiene and durability.
Adaptable to Various Industries
The Semi-Automatic Auger Filling Machine is not limited to pharmaceuticals. Its adaptability makes it ideal for industries such as food, cosmetics, and chemicals. It can handle powders like spices, protein supplements, detergent powders, and cosmetic powders with ease.
Key Features of the Semi-Automatic Auger Filling Machine
- Servo-Driven Auger Mechanism: Ensures precise dosing across all types of powders.
- Compact and Lightweight Design: Easy to move and fit into diverse production setups.
- Manual and Automated Controls: Operators can switch between semi-automatic and manual modes for greater flexibility.
- Dust-Free Operation: Reduces powder spillage and ensures a cleaner workspace.
- Adjustable Nozzle Heights: Accommodates containers of various sizes with minimal adjustments.
Benefits That Set It Apart
- Precision at Scale: Combines accuracy with the capacity to handle medium production volumes.
- User-Friendly Operation: Intuitive controls simplify the learning curve for new operators.
- Cost-Effective Solution: Semi-automatic functionality reduces costs while maintaining consistent quality.
- Minimal Maintenance: Easy-to-clean components reduce downtime and servicing requirements.
Enhancing Production Lines
Incorporating the Semi-Automatic Powder Filling Machine into production workflows bridges the gap between manual and fully automated systems. Its advanced features, combined with operator control, ensure that businesses can meet production targets without compromising on precision or quality.
Technical Specification of Auger Filling Machine
Model | SADF – 30S |
Concept | Servo based |
Filling Mechanism | Auger & Funnel type |
Production Output | Up to 30 bottles/minute (depends upon powder characteristics, fill volume & environment conditions) |
Filling Volume | 50 grams to 2000 grams |
Filling Accuracy | ±3% |
No. of Auger | 1 No. |
No. of Funnel | 1 No. |
Bottle Sizes | As per provided sample sizes |
Machine Contact parts | Stainless Steel |
Power Supply | 0.5 H.P. |
Electrical Characteristics | 440 Volts, Three phase, 50 hertz |
* Power voltage can be adjusted as per customer’s domestic power voltage requirements.
* Rights of technical improvements & modification reserved.
* Illustrations & dimensions are shown for information purpose only.