Description
Automatic Auger Powder Filling Machine commonly called as automatic auger filler uses for filling different types of powders into bottles, jars, bags and pouches. Machine having conveyor belt for automatic movement of containers. Unscrambler offered additionally to bulk loading of the bottles. There is version of single auger powder filling machine and double auger powder filling machine available with us. This servo driven powder filler provide option to set filling parameters from HMI screen of the machine. Our single auger filler can fill up to 30 containers per minute whereas our double auger filler can fill up to 50 containers per minute. Apart from this automatic machine we also having semi-automatic auger powder filling machine. On higher end we produce triple auger filling machine which can fill up to 90 containers per minute.
The Automatic Auger Powder Filling Machine is a cutting-edge solution for efficiently dispensing powders into containers. Designed for automated production lines, it ensures accuracy, speed, and compliance with industrial hygiene standards.
Engineered for Performance and Reliability
This Automatic Auger Powder Filling Machine is meticulously designed to cater to the demands of high-volume production. Its compact, cGMP-compliant structure integrates seamlessly into modern manufacturing setups. Stainless steel contact parts ensure sterility, corrosion resistance, and durability, making it ideal for pharmaceutical, food, and cosmetic applications.
Equipped with optional screw conveyor, this machine maintains a continuous powder supply to the filling unit. It minimizes material wastage and ensures that operations remain consistent across batches. This reduce human intervention as per latest regulatory requirements.
Automated Filling Workflow for Maximum Efficiency
The Automatic Auger Powder Filling Machine operates through a series of synchronized stages:
- Powder Feeding System: The integrated screw conveyor transfers powder from the storage unit to the filling hopper.
- Container Loading: Empty containers are fed onto the conveyor system, ensuring precise alignment.
- Auger Filling Mechanism: Servo-driven auger dispensers fill the containers with a pre-set quantity of powder.
- Sealing and Outfeed: Filled containers are sealed and moved to the outfeed area for packaging.
The system’s programmable logic controller (PLC) enables easy customization for different container sizes and powder formulations.
High-Speed Operations with Unmatched Accuracy
Capable of filling up to 90 containers per minute, this Automatic Auger Powder Filling Machine meets the demands of high-volume production environments. The servo-driven auger ensures dosing precision with an accuracy of ±2%, regardless of powder type or bulk density.
Safety and Hygiene Features
Designed with operator safety in mind, the Automatic Auger Powder Filling Machine includes protective enclosures and emergency stop systems. Its dust-free operation reduces spillage and maintains a clean workspace, which is essential for industries handling fine powders. The stainless steel body is easy to clean, ensuring compliance with hygiene regulations.
Salient Features of Automatic Auger Powder Filling Machine
- Compact design.
- High-efficiency.
- Easy to move.
- Condensed structure.
- Apt for both free-flowing and less free-flowing products.
- Dust free with fine powders.
- Cost-effective.
- Easy to operate due to a programmable logic controller and touch screen with multiple languages.
- Corrosion resistant as it is made of premium stainless steel.
- Well-suited for all sorts of fine powders.
Working Principle of Powder Filling Machine
The system is made of three main components inclusive of- filling machine, screw conveyor system and an overhead or ground level storage unit. The screw conveyor system feeds the powder directly in to the hopper of the machine where powder levels drop below certain pre-set levels. The mechanism of the machine is designed in such a way that constant feeding of powder in the filling hopper is restricted. The machine is equipped with capacity sensors for perfect sensing. This ensures the entire operation is smooth and accurate as intended. We offer spices powder filling machine which is apt for filling granules and powders.
Technical Specification of Auger Filler
Models | AI-APF 1 | AI-APF 2 | AI-APF 3 |
Production Output | Up to 30 bottles/minute | Up to 60 bottles/minute | Up to 90 bottles/minute |
Fill Volume | 5gms. to 60gms. in Single Dose System | 5gms. to 60gms. in Single Dose System | 5gms. to 60gms. in Single Dose System |
Container Size | Custom made as per required container size | Custom made as per required container size | Custom made as per required container size |
Filling Accuracy | ± 2 – 3% in single dosing depending upon consistency and uniformity of bulk density of Powder | ± 2 – 3% in single dosing depending upon consistency and uniformity of bulk density of Powder | ± 2 – 3% in single dosing depending upon consistency and uniformity of bulk density of Powder |
Power Load | 2 H. P. | 3 H. P. | 4.5 H. P. |
Overall Dimension | 1810 mm (L) x 905 mm (W) x 1900 mm approx. | 2300 mm (L) x 905 mm (W) x 1900 mm approx. | 3000 mm (L) x 905 mm (W) x 1900 mm approx. |
Conveyor Height | 850 – 950 mm adjustable | 850 – 950 mm adjustable | 850 – 950 mm adjustable |
Electrical | 415VAC 3Phase and 220 VAC Single Phase Power Supply (50 Hz) with A.C. Drive | 415VAC 3Phase and 220 VAC Single Phase Power Supply (50 Hz) with A.C. Drive | 415VAC 3Phase and 220 VAC Single Phase Power Supply (50 Hz) with A.C. Drive |
* Power voltage can be adjusted as per customer’s domestic power voltage requirements.
* Rights of technical improvements & modification reserved.
* Illustrations & dimensions are shown for information purpose only.
Automatic Auger Powder Filling Machine Technical Highlights
- Filling Range: Configurable for powder volumes from 5 grams to 60 grams per dose.
- Output Capacity: Processes 30 to 90 containers per minute, depending on the model.
- Power Requirements: Operates on 3-phase, 440 Volts, with power loads ranging from 2 H.P. to 4.5 H.P.
- Dimensions: Compact structure, with model-specific lengths from 1810mm to 3000mm.
Features That Enhance Productivity
- Integrated Screw Conveyor: Ensures a steady powder supply during high-speed operations.
- Servo-Driven Auger: Guarantees consistent and precise filling across all batches.
- User-Friendly Interface: Features a PLC with a touchscreen for easy operation.
- Adjustable Conveyor Heights: Accommodates containers of different sizes without major adjustments.
- Low Maintenance Design: Simplifies cleaning and servicing, reducing operational downtime.
Benefits of Choosing the Automatic Auger Powder Filling Machine
- Enhanced Production Capacity: Handles high-speed filling, meeting the demands of bulk production lines.
- Operational Precision: Ensures accurate dosing with minimal wastage, enhancing cost-efficiency.
- Flexibility in Applications: Adapts to various powder types and container sizes.
- Compliance with Standards: Meets global hygiene and safety regulations, ensuring quality control.
The Automatic Auger Powder Filling Machine offers a dependable and versatile solution for automated powder filling. Its precision, speed, and reliability make it an indispensable asset for industries striving to maintain high production standards without compromising quality.