Digital Capsule Counting Machine

Digital Capsule Counting Machine or capsule counter machine is sensor based counting machine which count & fill capsules into bottles, jars, bags and pouches. Capsule count can be adjusted from HMI screen of the machine which is monitored through programmable logic control. Interestingly same machine can be used for coated tablets also, due to this it is also called capsule and tablet counting machine.
Capsule counting and filling machine principle is HMI PLC based, hence it provided higher grade of counting accuracy. Machine is mostly uses in pharmaceutical industry and also having uses in nutraceutical, herbal, Ayurveda, biotech, cosmetic & food industries. This pharmaceutical capsule counter is having simple user interface hence even semi-skilled operator can operate it easily.

The Digital Capsule Counting Machine is an advanced solution designed for precise counting and filling of capsules and tablets. This machine serves pharmaceutical, nutraceutical, herbal, and research laboratories where accuracy and efficiency are evidently important.

The digital capsule counting machine employs a sophisticated sensor-based counting system. Specialized sensors detect and count capsules or tablets as they pass through the machine, ensuring accurate counts for each batch. This technology eliminates the need for changing parts when switching between different capsule or tablet sizes, enhancing operational efficiency.

Versatile Counting Capabilities

This digital capsule counting machine is capable of counting a wide range of capsule and tablet sizes and shapes. It can handle counts ranging from 1 to 1,000 units per container, making it suitable for various packaging requirements. The Digital Capsule Counting Machine is particularly beneficial for products with diverse shapes and sizes, where traditional disc-based counting machines may fall short.

User-Friendly Operation

Designed with the operator’s convenience in mind, the digital capsule counting machine features a PLC-based control panel that is intuitive and easy to navigate. The microprocessor-based system ensures high efficiency and reliability during operation. Additionally, the machine is easy to clean, which is crucial for maintaining hygiene standards in pharmaceutical and nutraceutical production environments.

Optional Dust Extraction System

To maintain product integrity and ensure a clean filling process, the digital capsule counting machine comes with an optional dust extraction system. This feature effectively removes dust particles from the passage to the container, resulting in dust-free capsules and tablets. This is particularly important in maintaining the quality and safety of the final product.

Machine having capsule hopper, disc, vibrator and bottle holding platform. Capsules loaded onto hopper in bulk from where it delivers to the disc through vibrator. Vibration can be adjusted through variable frequency port provided onto machine. After rotating onto disc capsules pass through guide rail which deliver them to delivery chute while passing from sensor.  Delivery chute is having two discharge position covered with a flap which move left & right to place capsules into two different bottles. When flap is at right side then it deliver capsules onto left side of bottles and when flap is on left side then it delivers capsules onto right side of bottles. Sensor count capsules and after reaching required number of capsules it give instruction to flap to work. Through this mechanism pre-determined number of capsules filled in each bottle.

Capsule Counting Machine is suitable for below mentioned capsules and tablets:

• Hard Gelatin Capsules
• Vegetarian Capsules
• HPMC Capsules
• Coated Tablets

Note: In case of Tablets machine is suitable for coated tablets only. Machine is not suitable for uncoated tablets.

• Pharmaceutical Industry
• Biotech Industry
• Nutraceuticals
• Herbal & Ayurveda
• Traditional Medicines
• Cosmetic Industry
• Food Industry

• Contact Parts : Stainless Steel 316
• Non-Contact Parts: Stainless Steel 304
• Charging Hopper: Stainless Steel 316, Mirror finish
• Vibrator: 45 V AC Vibrator, Side cover made from Stainless Steel 304
• Discharge Chute: Stainless Steel 316, Mirror finish
• Power Voltage: 220 Volts, Single Phase 50 Hertz
• Overall Dimension: 400mm (L) x 400mm (W) x 750mm (H) approx.
• Net Weight: 90 Kgs. Approx.
• Gross Weight: 200 Kgs. Approx.

* Power voltage can be adjusted as per customer’s domestic power voltage requirements.

In a liner, Adinath’s digital capsule counting machine represents a fine blend of precision, versatility, and user-friendliness. It’s up-to-date sensor-based counting mechanism and rock-solid construction makes it an ideal choice for industries focused on capsule and tablet packaging. Adding the machine to the production line is expected to boost operational efficiency, saving time and manual efforts. For more information, request a quote.

Note: Power voltage can be adjusted as per customer’s domestic power voltage requirements.

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