Everything you need to know about industrial labeling Machines is included in this new handbook. I’ll first demonstrate why labelling is more crucial than ever. Then, when you’ve packaged your goods, I’ll assist you in selecting the best Labeling Machines
Have you read my articles about cartooning machines and blister packing machines, Labeling Machines by the way? Simply save the two if you need them. Later, you can read them.
Let’s get back to this, though:
Chapter – 1 What is Labeling Machines ?
It is a piece of machinery or equipment that prints, applies, or dispenses various types of labels on a variety of goods, commodities, containers, and packages. Alternate names for it include: a piece of machinery used to apply paper covers, labels, or information to bottles, boxes, containers, etc.
Both still use the same piece of Labeling Machines—an industrial labelling machine. But that definition is insufficient on its own… How does it accomplish this, you ask? Well, it involves a synchronized movement of different sections and elements. Consequently, a labelling machine is a collection of components that prints, applies, or dispenses labels to things. Consider these:
Now, you need a specific machine like this in order to print the texts and images on these products Of course, labels are used by every business to identify products or to tell customers about them. For instance, the labels provide batch, barcodes, stock, and pricing information. In chapter 2, I will demonstrate the requirement for labels on your products. Again, I want you to be aware that labelling machines are available in a variety of sizes, shapes, and styles. Others are semi-automatic, while some are totally automatic.
Naturally, this will determine how much they can produce. I’ll also show you the different kinds of labelling machines later on in this article. All of these variants essentially depend on the type of labelling method you wish to use. But in actuality The majority of labelling equipment is versatile. Because of this, they are able to label a variety of items, including Drums made of plastic, aluminium, steel, glass, etc. Don’t worry; I’ll go through each of these specifics shortly. But first, allow me to walk you through a crucial topic:
Chapter – 2 Why Label Products in Manufacturing Processes (Labeling Machines) ?
Take a look at any nearby product, Do you notice any writing on it? That is what we refer to as product labelling, then. As I mentioned previously, organisations and corporations utilise the labels to:
- providing the clients with the best information
Some producers mark their goods for pricing, inventory management, and shipping addresses. Furthermore, communicating with consumers is greatly facilitated by product labelling. Generally speaking, several jurisdictions determine the kinds of labelling they desire on the goods. They could mention the size, colour, or any other details. Every new product that enters the market must follow the established packaging and labelling guidelines because of this.
2.1 Types of Products Labeling Machines. (Labeling Machines)
There are two types of labels used by almost all products on the market:
- Removable labels
- Non-removable labels
Just by looking at their names, you can identify them. Don’t stress about it; I’ll make it simple for you to grasp.
2.1.1 Removable Labels – Labeling Machines
These are product labels that have adhesives created to order. They offer a secure attachment to the surface substance. In addition, you don’t have to leave any adhesive residue when you take the tag off the surface material. This is crucial since it enables you to avoid shredding the label or injuring the surface material. There are many different adhesives available nowadays. As a result, it is simple for removable labels to offer relatively weak and transitory bonds.
What else? Some of these product labels are removable and recyclable. However, because detachable labels are a bit pricey, you’ll need to go further into your wallet when purchasing them. The best thing is though On most surface materials, detachable labels are an option. The label adhesive should typically offer a peel, tack, and shear to enable bonding to the surface material. However, you should be aware that the majority of detachable product labels are ineffective when used in environments exposed to:
- Corrosive Materials
Furthermore, these labels can be removed rather easily from relatively rough surfaces. However, unlike smooth surfaces, these surfaces do not allow for a strong connection. You’ll notice that the glue gets harder to get off over time since the labels start to behave more and more like permanent adhesive.
2.1.2 Non-Removable Labels (Labeling Machines)
This label is sometimes referred to as a permanent label. They are typically intended for one-time use. They contain potent resins that firmly attach the label to the surface material when applied. For clarification, you can view this video from Online Labels.
The degree of permanence depends on a number of various factors, including environment, adhesive, application, time, and surface type. Additionally, it is crucial to make sure the labelling adhesive you use has peel, tack, and shear capabilities. This strengthens a stable attachment to the surface as it endures changing environmental conditions.
You will frequently discover that the majority of stock labels use non-removable adhesives. These labels also leave an adhesive residue when you remove them from the surface material. Additionally, there is a good chance that the label will pull or rip the surface when it is removed. I hope the aforementioned video made that clear.
The reality is that no label is completely irremovable. What happens is that the glue loses some of its potency over time. With that in mind, allow me to go on to the significance of product labelling.
2.2 Importance of Labeling Products(Labeling Machines)
There is no questioning the significance of product labelling since the dawn of mankind. In this instance, let’s briefly go over some of these crucial factors that influence how frequently producers label their products:
2.2.1 Product Specification(Labeling Machines)
Specifications for every model vary. It might have a different style and packaging, but the content typically varies as well. The manufacturer can therefore easily offer the parameters for a specific product thanks to the product labelling. Consider the fact that while some food goods utilise similar packaging, the grade varies. Labeling is consequently a superior method for discriminating between these categories.
2.2.2 Product Identification (Labeling Machines)
The ideal product identification is on the label. A product needs to have a distinct identity in order to stand out on the market. This uniqueness sets it apart from other products on the market that are comparable to it. Therefore, product labelling greatly aids in providing the product its own identity. Consumers can quickly locate what they’re looking for thanks to labelling. Additionally, using this technique enables the brand to specify the precise components of the product.
2.2.3 Requirement By Law (Labeling Machines)
Manufacturers are required by law in several nations to label their products for a variety of reasons. These product labelling policy directives cover a variety of topics, including:
- Expiry date
- Batch number manufacturing plant
- Safety instructions among others.
Some of these regulations relating to product labelling are typically universal. In order for the labelling ratifications to be implemented by the appropriate agencies.
2.2.4 Product Promotion (Labeling Machines)
The other significance of product labelling is this. Many companies always hope to have significant sales turnover for their products. Therefore, it is best to label the goods with the intention of encouraging the buyer to become interested in buying it. You have probably seen such labels on products, especially during holiday and other busy seasons. They are effective. Promotional goods labels grab the customer’s attention right away. The product label has the power to persuade a potential customer if it is creatively and attractively designed.
2.2.5 Supplementary Information (Labeling Machines)
Manufacturers occasionally may include additional label information. These enable users to read and comprehend the proper usage of a certain product. Here’s a prime illustration: As an alternative, the manufacturer may employ labels to set its products apart from those of rivals. What’s the bottom line here? All of them simply demonstrate the Sticker labelling machine’s importance in the production process. A production facility is insufficient without a labelling machine.
And for this reason, you must be picky and meticulous when it comes to selecting the best labelling machine for your product labelling requirements. Let’s go on and investigate the various labelling machines.
Chapter – 3 Types of Label Printing Machines
Today’s market offers a wide variety of labelling machinery. In other words, you need to perform a lot of study to get a better machine. I’ll cover everything you need to think about in this article, as I promised. But in actuality Industrial labelling machines come in a range of simple to complex designs.
While some will just have a few features, others will have more. But in the end, you require an industrial labelling device that satisfies your particular performance requirements. You will discover some of the most popular types of label printing machines in this chapter. They consist of:
3.1 Fully Automatic Label Applicator Machine
The primary application for this kind of labelling equipment is relatively high capacity production. A conveyor belt is included with it to transport and position the product for labelling. When it comes to correctly applying a label on a product, it is helpful. Additionally, this device enables full or partial labelling. But what makes an automatic labelling machine special? If the diameter changes while labelling, it automatically makes the necessary adjustments.
It enables high-quality labelling regardless of the surface’s substance. The point is that a fully automatic labelling machine is the ideal substitute if you require a device that can handle bulk packaging.
3.2 Semi Automatic Labeling Machine
This kind of labelling device is adaptable and can apply self-adhesive labels on square and cylindrical containers. Additionally, you can use it to mark plastic bottles and other containers with a moderately low mechanical resistance pressure.
However, this kind of labelling machine is typically found in settings that are a little less chaotic. A whole roll of labels with a diameter of up to 300mm can fit in this apparatus. What else? The most modern, high-tech container detection system, stepper motor drive, and fibre optic label can all be included in the semi-automatic labelling machine.
The best feature of a semi-automatic labelling machine is how quickly it can produce labels, which makes it a great investment.
3.3 Vertical Labeling Machine
This labelling equipment is very adaptable and user-friendly. The size of the label and the container actually determines how many containers it can label every minute, which is roughly 150. The majority of the time, this machine is employed in vertical labelling equipment and is appropriate for cylindrical-shaped containers. Additionally, it is entirely automated, eliminating the need for any part changes.
Once more, it has a roller spacing design that is crucial for constructing the containers in the right places. It is suitable equipment for labelling solutions since it is also accurate and only takes a short amount of time to switch out. It is noteworthy that this machine is generally a “workaholic.” As a result, you may efficiently utilise it to name diverse products on different surface materials.
3.4 Horizontal Label Printer Machine
For partially or completely labelling unstable products, this machine is perfect. It operates by turning a thing on its side. Then, it is supported by idler rollers that are attached to attachment chains. Evidently, doing so leads in the most precise labelling of products supported within the roller structure.
At least 100 containers may be labelled per minute using the horizontal label printer. It will rely on the labelling machine’s capabilities. Undoubtedly, this shows just how quick this equipment is. Nevertheless, it has a completely automated system and is user-friendly.
3.5 Multi – Function Labeling Machine
As the name implies, you can mark a variety of containers using this device. regardless of size or even shape. Let’s get to it The capability of this device to label bottles or containers is an intriguing feature. Of course, it can manage many sizes and forms at once.
Working with it is enjoyable, which is why its speed is absolutely amazing. Again, the overall build is tough since it blends a number of durable materials. Good news indeed It is quite simple to use, despite how difficult it appears and sounds. Additionally, it ensures a high level of accuracy regardless of the kinds, forms, and sizes of the containers you’re labelling at once. Additionally, it is stable, which is perfect and crucial, particularly in a hectic sector.
3.6 High Speed Labeling Machine
An example of fully automatic machinery is a large capacity labelling machine. In actuality, the majority of completely automatic labelling machines ensure high production labelling. The label applicator and the product handling conveyor are synchronised by a number of high speed labelling machines. It ensures versatility and effectiveness in the labelling process.
High speed labelling machines offer reliable control systems, which is a plus. This ensures quick part swaps, great precision, and low maintenance. The high-speed labelling equipment is often extremely quick. adequate speed to meet the requirements of high-speed labelling applications, which can occasionally produce 1000 labels per minute. Additionally, this device incorporates cutting-edge technologies. The tagging procedure is remains precise even while moving at very high speeds.
Isn’t that wonderful? The design flexibility of high-speed labelling machines is another appealing aspect. It is capable of handling goods of various sizes and forms. Additionally, it must apply the labels precisely, quickly, and consistently.
The sensors on this apparatus are essential for coordinating the motions of the many components of the high-speed labelling machine. In summary, there are various types of labelling machines on the market at the moment. You can select a high capacity, vertical or horizontal labelling machine depending on your particular demands.
Chapter – 4 Main Parts of Labeling Machines
A labelling machine is put together from many parts and elements. These components work together to:
- Items can be moved and arranged from one location to another.
- Publish, use, or squirt the label.
- Find incorrect labels, remove them from the system, etc.
Of course, there are many parts and components to labelling machines that we cannot explain here. The major components will, nevertheless, be the main focus. All of these elements function simultaneously during the labelling process, as you can see in the video down below.
Always bear in mind as a general rule, for more thorough specifications, always consult the technical manual of the particular equipment. However, why exactly am I telling you all of this? You can better understand the operation of the labelling machine by being aware of these components. I’ll walk you through that in a moment. Let’s now quickly review some of these key elements;
4.1 Feeding Hopper
Accuracy in product labelling is crucial. The machine you require must disperse labels correctly, and it must do it right away from the feeding hopper. In essence, this element is essential to the entire labelling procedure. It makes sure that the objects, such as ampoules, are fed into the machine for labelling.
This occurs consistently and methodically, which is essential since it improves process homogeneity overall. As a result, it makes the operator’s job quite simple because it finally stops the vials and ampoules from breaking. Additionally, it does away with the difficult and time-consuming process of loading products for labelling.
4.2 Data Printing Setting
Products should ideally feature a variety of dates related to it. For instance, batch number, expiration date, and manufacture date. These are undoubtedly distinct from the main label that you intend to put on the container’s outside. Now, the majority of the cutting-edge labelling machines have a setting that enables this specific choice.
In order for you to decide whether to include this specific information on the product’s surface. Most of the time, various regulatory authorities always demand that the information be included on the goods. In any labelling machine, this parameter is therefore crucial.
4.3 Labeling Station (Labeling Head & Labeling Pad)
The labelling head and the labelling pad are the two main parts of the labelling station. When printing labels on containers is difficult or impossible, this station provides the perfect answer. The controls in this part make it easy to include the larger production environment. The labelling station also features a clear display and an easy-to-understand operating system.
The optional robotics-controlled positioning system often offers rapid labelling point adjustment. It is essential since it cuts down on setup time, especially when labelling bottles of various sizes.
4.4 Touch Screen Control Panel
Modern labelling equipment typically incorporates a wide range of technological innovations. It has proven quite beneficial, notably in lowering operational expenses and increasing productivity.
Therefore, a control panel must be available for proper management of all processes. This part is crucial to the operation of the machine since it aids in regulating the module’s automatic setup. In a labelling machine, the control panel often handles a variety of tasks and has various interfaces depending on the equipment in question.
The most important thing is to realise that the touch screen control panel lets you change or modify the production process or considerations. However, this panel also assists in notifying you, the operator, of any urgent situations that call for immediate care.
4.5 Drive Mechanism
A labelling machine’s drive mechanism can be divided into three categories:
- Roller system.
In a perfect world, the machine would run on its motor system. Electrical energy is transformed into mechanical energy, or various motions, by the motor system. In essence, the motor system might be considered the machine’s heart. This is because it serves as the foundation for the configuration of all other electrical and mechanical systems.
The main device used to carry containers and labels from one area of the machine to another is the conveyor system. It is made up of various wheels and belts that operate simultaneously to apply systematic labelling to the appropriate containers. The roller system comes next. This is a combination of multiple rollers that normally help the entire machine move and position various components. Rollers receive their motion from conveyors and motors, which are attached to them.
4.6 Plate For Putting Labels
This element is essential in a labelling machine as well. It only serves to position the labels where they may be picked up and printed on the container’s surface. A system in the labelling machine makes sure that the labels are automatically taken from this location. They are then imprinted on a container’s outside. Depending on the machine you use to affix labels to the bottle, there may be a lot of plates.
4.7 Discharge Mechanism
It is possible for some labels to be printed incorrectly on the surface of the product during the labelling of containers. They have improved accuracy levels and a well-designed discharge mechanism. In order to prevent label offset, this aids in the detection of tags. Keep in mind that this improves tag identification in conjunction with the setup of the braking function.
4.8 Automated System
It appears that a modern labelling machine is automated in practically every aspect. It follows that you need to have a thorough understanding of how the parts work. This will assist you in making the best choice when labelling products. The automated system is what guarantees that a labelling machine’s many functions are properly coordinated.
The system makes sure every component moves to carry out its distinct function. Of course, in order to run the industrial labelling machine, PLC system programming are used. The control panel, which serves as an interface for all of these components, is where the automated system in the majority of these equipment is operated. The majority of them are touchscreen HMI panels.
4.9 Rejection Unit
When it comes to labelling machines, this part is quite crucial. Typically, mistakes are bound to happen at some point. Even so, it would be challenging to manually spot mistakes as they happened. Even while working with high-speed labelling equipment, it might be chaotic. As a result, the machine has a rejection unit that makes sure any labels with faults are rejected for efficiency. This is an automatic process, and any number of labelling mistakes will result in rejection.
4.10 Safety System
Safety is one of the most important factors to think about when using any machine, really. Because of this, it is crucial to make sure you are aware of all the safety considerations related to using the machine. However, the device has emergency buttons that are situated in plain sight for simple accessibility in an emergency.
They are set up so that when the emergency button is pressed, the machine’s power supply is shut off. This is crucial because it enables you to stop any additional harm or mess from occurring in such instances. Electrical wires are also insulated and housed in lockable boxes. But that is insufficient on its own.
Another safety strategy is to interlock specific processes. For instance, the label won’t move unless there are any containers or other goods on the conveyor. Alternately, if the electrical box is open, you cannot turn the machine on. Both the labelling device and the technicians are protected by a number of safety measures. The machine’s design also prioritises security. For example, all moving parts are entirely segregated to avoid any potential harm. With this, I’m confident we can now quickly summarise how a labelling machine operates.
Chapter – 5 Labeling Machine Working Principle
I’m going to demonstrate how a labelling machine operates in this section. There is nothing difficult about the procedure. You see, understanding how a labelling machine operates is crucial. Anyway, this video demonstrates the operation of a bottle labelling machine.
All of these components are crucial to the operation of this kind of machine, as I mentioned in chapter 4. In actuality, the procedure begins at the feeding hopper and continues through the last steps.
Step 1: Feeding Items into the Machine
An independently operated conveyor belt is used to feed and transport the containers or products. The labelling system starts to move at a constant feed rate at the same time. Usually, the feeding system for containers or products is coordinated with the labelling system.
Once more, mechanical fittings are inserted between the boxes at predetermined intervals. They nudge the box in the direction of the conveyor. Of course, the device makes use of a drive wheel, reel, and label round.
Step 2: Containers move to Label Distribution Area
Containers are subsequently transported using an in-feed scroll to the label distribution area. It provides the proper distance between the containers. The main goal here is to make it possible for the label to be applied.
In this instance, the wheel drag tags are pulled out of the reel in alternation with the label. It also puts pressure on the remaining labelling that is in the labelling boxes. Label application and dispensing are powered by brushless motors, enabling automatic synchronisation with container travel speed.
At the same time, a mechanical system-controlled high capacity dispensing unit is provided by the backing paper recovery support. This is significant because it enables the tensioning of ordinary paper. It is crucial to realise that the band must keep beginning and stopping tags throughout the labelling operation. The reel must be employed in the open-loop displacement control as a result.
This aids in keeping the label intact because the label and the stress applied to it frequently have a close relationship. The label box now has a labelling speed wheel that will be put on the box in such situations. The label with a drive wheel and conveyor accelerates as soon as the box reaches a particular location. The main goal is to label, then equalise speed before coming to a stop. To achieve great accuracy in label application, the conveyor belt on the machine’s upper half holds the containers in place while labels are applied.
Of course, there is always a chance that labels will slide. As a result, the system has recorded the aforementioned indicators to ensure that each label is positioned correctly. Additionally, the machine contains many components that aid in tracking its status in real-time manufacturing, labelling, intervention, and other safety-related areas.
Step 3: Ejecting Labeled Containers
The containers exit through the discharge chute once they have been properly labelled by the machine. The sensor is present in this device and functions to identify any incorrect labels. As a result, the driving wheel will always adjust to the ideal position throughout the deceleration period and align the label properly.
It has an alert, a machine stop at the control panel, and a safety device for dropped bottles. As you can see, this machine has a quite complex operating system. Having said that, let’s look at the features and layout of the label application machine.
Chapter – 6 Label Application Machine Specification and Design
The designs and requirements for our label application devices vary. As a result, you must be careful to pick a machine that adheres to your specific requirements. The technical manual for these labelling machines must actually be read. You can purchase an equipment that will increase your productivity using this knowledge. I’ll now introduce you to this section’s main topic.
I urge us to consider the two key features and layout of label application machines. There’s no denying that some of these designs and specifications change from machine to machine. And many variables, including production capacity, usability, technology, etc., will affect this. Those are obviously just a few things to think about. Anyway, let’s get right to the point of this conversation:
6.1 3D and Technical Drawing of Labeling Machine
A clamping mechanism that enables proper label positioning is required for label application machines. You’ll observe that the majority of traditional labelling tools have characteristics that enable them to firmly grasp containers and boxes while applying the label.
So, the majority of labelling machines use pre-programmed, specially-made aligning jaws that are always in the same exact location. But this method of product labelling seems cumbersome, expensive, and time-consuming. In a nutshell, these devices are available in a variety of forms, shapes, sizes, and configurations. By examining the labelling machine’s technical drawing and 3D drawing, you can observe all of these things.
Why am I displaying these to you? Any labelling machine’s final design and construction are determined by these drawings. Consequently, in order to determine the labelling machine you’ll buy, you need a thorough comprehension of these drawings. All of these can be found in the machine’s technical manual. In addition to this, you also need to be aware of the technological standards.
6.2 Technical Specification of Label Printing Machine (Labeling Machines)
We also want to look at this other important component of labelling machines. These requirements should, in theory, vary from machine to machine depending on the particular model. However, we do have a few general technical requirements that any given piece of labelling equipment should meet. This kind of device must be a flexo press with a thin web that can print some of the following:
- Cartons and,
- Flexible packaging among others.
However, a label applicator needs to be built rigidly. There are three main reasons why this is important.
- It offers the essential durability, so if it lasts you for far longer than expected, it is worthwhile.
- The machine’s steadiness, provided by its rigid build, is crucial when using it, especially in a crowded setting. This is a surefire method to make utilising this equipment safer.
provides the machine with the adaptability and dependability needed to do some of the particularly difficult tasks. Additionally, this machine’s design offers a very strong foundation that ensures and improves the quality of labelling and converting.
This kind of equipment should have full dual side frames in order to produce stiff and sturdy constructions. These frames are crucial because they can support various constructions that are not possible with partial frames, which just have sheet metal legs for support.
What else? This machine should be easy to load and unload, and the control panel should be intuitive. An ideal labelling machine should also feature automatic web guiding and electronic web tension management as standard technical requirements.
||2ml to 250ml
||8mm to 90mm
||1 H. P.
It should also include digital control motor drives and flexible die types. Even while executing the process, it should be able to control the speed. Knowing the production capacity, size, precision, etc. is also crucial. All of these can be found in the technical documentation; take a look at this:
To put it mildly when choosing a specific labelling machine, understanding technical requirements is crucial. Therefore, based on what you require and what you are confident will enable you to meet your labelling needs, you must be particular. Moving on quickly, I’m sure you’ve been eager to find out which labelling machines to get all along. Let’s begin by taking a look at a few of them in the next chapter that you might like to select;
As you can see, the labelling machines are available in a variety of sizes, shapes, and styles. But I think you can definitely make a decision after reading what I’ve provided here. Just think about the components, functionality, and other technical details. You can’t go wrong with all of that, I promise.
And even if you have trouble deciding, don’t hesitate to get in touch with us if you have any questions about labelling machines. We are here to assist you in finding the best labelling equipment for your business. You can also make a brief note below on your encounters with commercial labelling equipment.