When you know what to look for, getting the most out of your Sigma Mixer can be simple. You should be knowledgeable about applications, drive and hydraulic systems, and other topics. Additionally, pay attention to how overlapping blade motion might be beneficial for heavier viscosity materials.
What does Sigma Mixer overlapping blade action entail?
The overlap blade motion on a Sigma Mixer uses two blades that revolve at the same speed as opposed to the tangential blade action. As a result, there is less shearing motion. The overlapping tactic enables quicker material exchange. The blades’ location must, however, stay the same. Additionally, it is influenced by the blades’ rate of rotation.
A Sigma Mixer’s overlapping blade motion enables greater material interchange. It encourages lateral movement as well. For items that have a propensity to flow freely in a mixer, this may be advantageous. Additionally, it enables the quick cooling of materials. However, mixing might not be allowed if the material is at a dangerous temperature.
For all purposes, the overlapping method is not appropriate. It works better with products that have a lower viscosity. Furthermore, it is less prevalent than vertical planetary mixers.
What advantages does the hydraulic system of the Sigma Mixer offer?
Sigma Mixer is used by a variety of businesses to create various chemical compounds. There are blades in the mixing chamber that rotate at various rates. The blades can be manually moved. Additionally, hydraulic lifting is an option. This device is capable of extruding, mixing, and kneading. This machine can process a variety of materials, including plastics, pigments, dyes, and architectural coatings.
Stainless steel and mild steel were used to make this equipment. It is especially made for blending materials with high viscosities as polymers, inks, dyes, and pigments. Additionally, rubbery, viscous plastic materials can be processed using it. It consists mostly of five sections. A kneader, a double arm mixer, a frame, a hydraulic system, and an electric control system are the components.
Sigma Mixers can also come with an extruder that is used to shape or work the material. It is possible to sandwich the extruder between two trough chambers. This enables the discharge of the blended product to be accurate.
There is an option to add a bottom discharge valve to Sigma Mixers. Through two valves, the substance may now be discharged. Usually, the material is poured into the mixing vessel at a volumetric loading rate of between 40% and 60%.
Heavy Viscosity Materials Can Be Mixed Using Sigma Mixer Machine
The Sigma Mixer is recognized as one of the best mixers on the market for blending extremely viscous ingredients. It is appropriate for a range of products, including chewing gum, slurry, and heavy paste-type products, and can be utilized in a variety of applications. Other chemicals, such as soap and detergent, can also be produced by this system.
Modern, robust mixers are called Sigma Mixers. They combine recombining, stretching, and shearing to ensure thorough and uniform mixing. They are constructed from stainless steel, carbon steel, or mild steel. Additionally, they have jackets that provide both heating and cooling. They are employed in a number of sectors, including the processing of chemicals and food.
A jacketed shell that can be heated by steam or water is used in the construction of Sigma Mixers. Additionally, they have insulation made of fiber glass over the shell.
What are some uses for Sigma Mixer?
Sigma mixers are frequently used in many different industries and are created for mixing highly viscous materials. Applications for the Sigma Mixer include homogenizing solid-liquid combinations, dispersing large plastic masses, and granulating pasty and sticky materials. A variety of chemicals and food ingredients are combined using this kind of mixer.
The lateral motion that Sigma mixers encourage during mixing operations reduces the loss of volatile solvent. The blades can be constructed of plastic, mild steel, or stainless steel. They are typically installed horizontally in each bowl trough. They are employed in hot melts, solid-liquid mixing, and wet granulation.
Sigma mixers are employed in a variety of industrial processes, including the production of hot-melts, inks, syrups, culinary items, and chewing gum. They can also be used to knead sticky goods.
As a result
There are various different designs of Sigma Mixers. A two arm mixer is the most popular type. Although they are typically shaped like a Sigma, they can also be made to meet the material’s heating requirements.
The manufacturing of PVC coatings, ceramics, printing inks, soaps, medicines, and other high-viscosity materials are typical uses for Sigma mixers. They are capable of handling objects with above 500,000 cps.